VIDEO: HKS GT570 Package for Nissan GT-R
Hot on the heels of yesterday's HKS Genesis Coupe comes another highly anticipated project by the well known Japanese tuning firm. Referred to as the R35 GT570 Racing Package, the turbo enhancement kit seeks to reducing exhaust resistance via new reinforced wastegate actuators, new boost controller, aluminum intercooler pipe kit and a front exhaust pipe without catalytic converters, which therefore makes it not legal for road use. The result is 570PS or 562hp and 540 lb-ft of torque at the wheels. The sound is amazing.
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Earlier when I was making power in the 320-330whp range (still on the stock turbo), it became apparent that the cat was a weak link. The car had difficulty boosting over 20psi... the air ful ratio had to be set rich at 10.8-to-1 just to stop it knocking. Switching to the high flow cat freed up a peak of 18.2whp with substantial gains throughout the whole rev range. I was able to lean out the air fuel ratio as well, which improved driveability and fuel economy a bunch. We hit another wall after the cat, but the next weak link turned out to be the intercooler... trust me, it's all about airflow. To get that 507whp (well over 550whp on race gas) I'm running 29lbs of boost. This boost level wouldn't even be possible with the stock cat in place, and the restriction would hurt even more now since I'm running a bigger turbo and bigger injectors. All that air has to get out and the stock cat won't cut it.
Manufacturers are bound by several standards, in this case the most notable of which is emissions, and to a lesser extent noise. In order to meet these standards, the sometimes have to put restrictive cats and mufflers on. The aftermarket isn't so bound, so they're free to develop products which allow us to uncork the hidden hp (and inadvertently, pollutants and noise as well).
Also, I have another example of just how damaging exhaust restrictions can be: a friend of mine has an ER34 Skyline sedan with the RB26 from a GT-R in it, but it was unbearably loud on the street at full throttle. The car made 506whp on just 19lbs of boost. He installed a Blitz exhaust with a silencer which was very effective at cutting noise levels, but it drastically cut power as well. The dyno confirmed it: we couldn't get the damn thing to boost past 10lbs with the silencer in place. 301whp was the best it could do. Don't underestimate how much exhaust restrictions hamper power production in a turbocharged car.
You don't have to take my word for it. Cobb Tuning just released their AccessPort for the GT-R. According to them, a Stage 1 tune netted an increase of 63hp and 70lb ft of torque. Stage 2 is good for 70hp and 90lb ft respectively, but they recommend a straight exhaust or a high flow cat to achieve those numbers. This proves what I've been saying all along. The more air you flow, the more restrictive your stock parts are gonna become. Think about it.
Again taking out the cat makes minimal difference on a stock configuration but not a tuned configuration.
It all depends on the car though because I know that stangs get a lot of freed up hp with exhaust upgrades. Ford really restricted it.
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