Nissan Introduces New Dual Injector System

Left: One port of the Dual Injector Right: Conventional system injecting to both ports

New injection system works by increasing vaporization making combustion more efficient

By Alex Ricciuti
July 14, 2009 3:49 PM
Filed Under: Japanese, Nissan, Technology

Nissan has announced a new Duel Injector System that will help increase the fuel efficiency of its small-displacement, gasoline/petrol engines.

The new twin injector system works by channeling fuel to two intake ports, instead of only one per cylinder. The process works by improving vaporization and reducing the diameter of the fuel droplets by about 60 percent, making combustion more efficient.

Nissan claims it will adopt this system for small-displacement engines instead of a direct-injection system which would be difficult to apply to smaller power plants. The Duel Injector System, Nissan says, is simpler and takes up less space compared to a direct-injection system which uses high-pressure pumps to inject fuel into a cylinder at elevated pressure levels to improve combustion.

The Duel Injector system also features continuous valve timing control in the exhaust to reduce pump losses and improve heat efficiency.

The Japanese automaker says the system will raise fuel economy by up to 4 percent.

Nissan will be introducing the new system on some of its models early in 2010.

 

 

 

Source: Nissan

Press Release (Click to expand)

Nissan Introduces New Dual Injector System for Improved Fuel Efficiency in Small-Displacement Engines

TOKYO (July 14) - Nissan Motor Co., Ltd. today announced the development of a Dual Injector system designed to improve fuel efficiency in small-displacement gasoline engines. The new fuel delivery system, the first of its kind in the world*1, uses an injector for each port rather than one per cylinder - speeding up fuel vaporization, reducing the amount of unburned fuel and reducing hydrocarbon emissions. Nissan will introduce the new system in production vehicles starting early in fiscal 2010.

While most current gasoline engines utilize one injector per cylinder (furnishing fuel to two intake ports), the new Nissan Dual Injector system doubles the number of injectors per cylinder. This reduces the diameter of the fuel droplets by about 60%, resulting in smoother, more stable combustion.

The system also adds continuous valve timing control on the exhaust side to conventional intake-side control, improving heat efficiency, reducing pumping losses and raising fuel efficiency by up to 4%*2 in sync with the dual injectors.

While similar in theory to "direct-injection" systems, which also inject fuel directly into cylinders, such direct injection systems are difficult to use on small-displacement engines because they require a high-pressure pump that complicates system design, making component layout less cost-efficient. In contrast, the Nissan Dual Injector system is lighter and structurally simpler because it furnishes fuel at normal pressures, reducing cost by about 60% compared to direct-injection engines of similar displacement.

The new Dual Injector system also uses half the amount of rare metals in the catalyzer while maintaining the efficiency of the catalytic conversion system. That number could potentially be reduced to 75% in combination with the ultralow-rare-metal catalysts that were introduced in 2008.

"We consider it important to further improve the fuel efficiency of gasoline engines as demand for gasoline and other internal-combustion systems continues to increase around the world," said Shuichi Nishimura, Corporate Vice President, Nissan Powertrain Engineering Division. "By widely applying the Dual Injector system on small-displacement engines, we hope to help reduce CO2 emissions and conserve rare metals."

Nissan has been addressing a wide range of actions under "Blue Citizenship," which represents the company's desire to protect the blue planet and to be a corporate citizen that can live symbiotically with people and society. These efforts range from such global issues as the environmental protection to contribution to communities, promoting diversity and making personal mobility available to as many people as possible. Nissan continues promoting the "Nissan Green Program 2010," based on the "Blue Citizenship" spirit by introducing effective technologies, products and services into the market.

*1: Mass production passenger cars (Nissan's research).
*2: Compared with Nissan gasoline-powered engines in the same class.

 

Comments

carcrazy1234
July 14, 2009 5:56 PM
so wait... basically it just makes the fuel more of a mist? lol thats what i'm seeing in the picture.

Kepe
July 14, 2009 6:24 PM
Exactly. The smaller the droplets are, the more they have combined surface area, which makes the fuel burn faster. When fuel burns faster, you get more power from the same amount of fuel. More power from the same amount of fuel = the burn process is more efficient = the engine needs less fuel to do the same as the less efficient engine = reduced fuel consumption.

tarig
July 14, 2009 7:14 PM
instade of that you can have on injector but change the way it oparate (rabid injection)

benz_man
July 14, 2009 9:44 PM
Good enough idea. It seems like a stop-gap measure to keep costs down in light of Nissans immediate plans. (alot like Sony in the 90's with the SVCD) Don't forget the better the fuel atomization, the cooler the combustion charge is. That means compression ratio can increase and thus...more power (and efficiency). However, this wouldn't be as efficient as DI and a turbo, but its not off by far.

out4ride
July 15, 2009 12:31 AM
How or why is this any better from fsi where the fuel is atomized?

isaacarus
July 15, 2009 7:27 AM
its not, its probably worse considering that fsi was direct injection as well? find it hard to believe they think external injection is the tech to follow with...

genie
July 15, 2009 3:17 PM
I think this system is supposed to be a compromise. Not as good as DI, but no where near as expensive, which is important when you think small displacement engines typically go in small cheap cars.

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