Volkswagen Launches All-new 7-Speed DSG Gearbox

 Volkswagen Launches All-new 7-Speed DSG Gearbox
Volkswagen's Seven-speed DSG Gearbox

Today Volkswagen announced that it will debut its much anticipated second-generation DSG twin-clutch gearbox in the current fifth generation Golf and Golf Plus as of February 2008. Since its inception in 2002,  the DSG gearbox has featured six gears and the latest evolution will add a seventh gear. With over 25 percent of Touran owners opting for the DSG gearbox, around 1 million units have been sold since 2002.

Volkswagen claims that the new "transversely mounted" gearbox is revolutionary as it boosts efficiency and is more compact and lighter than the current six-speed version. The most notable difference is that instead of using oiled clutches, the new gearbox will use clutches that run "dry."

When the seven-speed DSG hits the market in February it will be linked to the 1.4-litre 122 bhp TSI petrol engine. Compared to the manual gearbox the seven-speed DSG will cut carbon dioxide emissions by 10 g/km and boost fuel economy by 3 mpg. The gearbox will also be available in the 1.9-litre 105 bhp turbodiesel model.

With the addition of a seventh gear, lower gears have been "more closely spaced meaning, in-gear acceleration is improved to aid overtaking manoeuvres, while the higher gears are lengthened to reduce loading on the engine and maximise economy." Volkswagen insists that the the seven-speed DSG gearbox will not replace the six-speed model, but that it will merely be available as an additional option. Available for ordering now, prices for a seven-speed 122 bhp Golf S start at £15,982 in the UK.


The latest evolution of Volkswagen’s pioneering DSG twin-clutch gearbox, now featuring seven gears, greater efficiency and a more compact design is set to make its debut in the new year.

The new transversely mounted seven-speed DSG gearbox is revolutionary.  It distances itself from the existing six-speed DSG gearbox, which uses a pair of clutches immersed in oil, by adopting a pair of dry clutches.  This not only saves considerable weight and improves the efficiency of the system but also makes the new gearbox more compact.

Available in addition to, rather than replacing, the existing DSG gearbox the new seven-speed DSG system is designed to operate under moderate power and torque loadings.  From launch the new gearbox will be available linked to the new 1.4-litre TSI 122 PS engine.

In the Golf hatchback, compared with the six-speed manual version, the new seven-speed DSG brings a 10 g/km CO2 saving (down from 149 g/km in the manual to 139) and a fuel economy improvement of over 3 mpg (combined 44.8 mpg for manual and 47.9 for seven-speed DSG).  It is also possible to combine this gearbox with the 1.9-litre TDI diesel unit with Diesel Particulate Filter.

With the addition of an extra ratio the new gearbox allows the seven-speed DSG system to deliver the seemingly contradictory virtues of greater performance combined with greater economy.  The lower gears are more closely spaced, meaning in-gear acceleration is improved to aid overtaking manoeuvres, while the higher gears are lengthened to reduce loading on the engine and maximise economy.

As with the six-speed DSG gearbox, of which over a million have been produced since launch, the new seven-speed system features a hill-hold function to aid starts when the vehicle is on an incline.

The new seven-speed gearbox will make its debut in the UK in February and is now open for ordering at any Volkswagen Retailer.  Prices will start at £15,982 when applied to the Golf S 1.4-litre TSI 122 PS.

The bestseller shifts up a gear. Following sales of around 1 million units, Volkswagen's intelligent DSG automatic gearbox is now not only available with six, but also with seven gears. The first 7-speed DSG is now available for the Golf and Golf Plus with the 1.4 TSI and 1.9 TDI engines. This represents a milestone in the gearbox strategy of the Volkswagen Group.

It is the values of efficiency, temperament and sportiness that make the DSG such a lasting success. Even today, the installation rate of the intelligent automatic is 25 percent in the Touran. Volkswagen will initially be offering the 7-speed DSG in the Golf and Golf Plus, with prices starting at 1,750 euro.

The new 7-speed automatic gearbox is based on two premieres: Firstly, it is the first DSG for front-traverse installation. Secondly, it is the first with clutches that are not immersed in oil, but which run "dry". This allows the latest Volkswagen DSG to achieve an even greater level of efficiency. The maximum torque that can be transmitted is up to 250 newton-meters.

The new unit will initially start series production in the Golf and Golf Plus, and is available for the 1.4 TSI engine (90 kW), previously only available with a manual gearbox, and for the 1.9 TDI engine (77 kW). A hill-start assist system is included in the price with both of these engines. This holds the vehicle still by temporarily "freezing" the brake pressure when the footbrake is released. And the efficient fuel consumption of a diesel engine means that the new 7-speed DSG can save you real money. The fuel consumption figures for the Golf / Golf Plus 1.9 TDI are 0.7 litres per 100 km lower than they are with the 6-speed DSG.

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 Pentium Pentium
nice so new Golf now will have this great gearbox!
December 22, 2007 10:57 pm
 Hiromichi Hiromichi
Great achievement with big applause! This is what becomes a main stream together with CVT. The dry type is available with Mitsubishi?Lancer and Nissan GT-R, but what really great is that VW adopted the one to their bread-and-butter model with 1.4 single charged petrol engine that reached 47.9mpg!! which has been recognized as a Holy area of diesel.
December 22, 2007 11:39 pm
 phobos phobos
Awesome, the 6 speed DSG is the best in the world, 7speed is better,can they put that thing in Audi R8 ?
December 22, 2007 11:55 pm
 Roger Roger
why the hell would you put that in an R8? Honestly think about what your saying.
December 23, 2007 8:37 am
 thamzn thamzn
Lovely
December 23, 2007 9:03 am
 thamzn thamzn
5spd, 6spd, 7spd and 8. Could it be that everyone is slowly etching towards the CVT model of endless gears? Mmhhh
December 23, 2007 9:04 am
 Blaconque Blaconque
thats more sportic ...more beloved... more interesting
December 23, 2007 9:17 am
 german-cars-lover german-cars-lover
Mercedes was the first automaker did it and now VW try to do it either... NICE.
December 23, 2007 3:23 pm
 radmeister radmeister
Yeah theoretically a CVT would be the best for fuel economy, but for performance it would be hard because the drastic changes in speed, it would have to move pretty quickly down the cone. In a sports car like the R8 you would want a transmission with very light internals so it takes less time to get up to speed and robs you of less pwr. The R8 should have the manual box out of the Carrera GT in my opinion, or a semi-automatic version of it.
December 23, 2007 3:56 pm
 german-cars-lover german-cars-lover
Radmeister, You should know that Mercedes can make a sport transmission with best fuel economy . I mean look at AMGs.
December 23, 2007 11:20 pm
 radmeister radmeister
I dont think the AMG transmission is the best at sport or fuel economy. It is a great transmission that is divided between the two and as a result is not the best at either. The best fuel economy transmission is a CVT and best for sport is the one found in the Enzo.
December 26, 2007 3:42 am
 THERENAISSANCEMAN THERENAISSANCEMAN
really , is 8/12 miles per gallon , CITY/HIGHWAY US EPA PROTOCOL , your idea of best fuel economy , Radmeister ?
December 27, 2007 3:08 am
 THERENAISSANCEMAN THERENAISSANCEMAN
your dad must be the chairman/CEO of OPEC , hahaha. . .
December 27, 2007 3:11 am
 radmeister radmeister
Huh? i think you mis-read what i wrote. I said a CVT transmission is the best for fuel economy and that the Enzo had the best performing transmission, now with 40ms shift times in the FXX. Of course the enzo doesnt have best fuel economy, or any supercar for that matter. I think these days even OPEC is supporting fuel economy in vehicles, they want to prolong the use of the little oil they have left so that they can charge us 2$/L 5 years from now. Its like any other investment, you can only get so much return per period, and the longer you leave it invested the more you accumulate. Oil is a currency these days and same investment laws apply to it as any other currency.
December 27, 2007 8:38 pm